Laser Welding
Laser welding for strong, leak-free connections and complex assemblies
Precision Laser Welding for Medical Device Components
Component Supply provides precision laser welding services for metal tubing, wire, and specialty metal components used in medical device, research, and industrial applications. Our laser welding capabilities allow for strong, precise, and leak-free connections while maintaining tight tolerances and minimizing heat impact on delicate assemblies.
Using highly controlled laser welding processes, Component Supply supports spot welds, seam welds, cosmetic welds, structural welds, and hermetic sealing applications across a wide range of miniature and precision components. Laser welding is especially beneficial for small, intricate assemblies requiring repeatability, clean weld appearance, and minimal material distortion.
Our laser welding capabilities support:
- Tubing-to-tubing welding
- Wire-to-wire welding
- Wire-to-tubing assemblies
- Spot welding
- Seam welding
- Hermetic sealing
- Cosmetic weld finishing
- Mechanical strength reinforcement
- Precision prototype development
- Small and miniature component welding
Laser welding is commonly used in:
- Catheter assemblies
- Guidewire manufacturing
- Hypotube fabrication
- Sensor and electrode integration
- Minimally invasive surgical devices
- Fluid management systems
- Medical device subassemblies
- Precision industrial components
Because laser welding utilizes focused energy with highly localized heat input, the process helps reduce distortion, discoloration, excessive heat transfer, and secondary finishing requirements compared to many conventional welding methods. This makes laser welding especially valuable for thin wall tubing, miniature assemblies, and tight-tolerance medical device components.
Following welding, components can be further customized through cutting, grinding, end forming, EDM machining, bending, passivation, and additional secondary fabrication services to support complete prototype and production-ready assemblies.
From early-stage R&D through scalable manufacturing support, Component Supply works with engineers to evaluate weld location, joint design, material compatibility, strength requirements, and manufacturability considerations to help improve assembly performance and reduce development delays.